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MSA MachineSafeAssess
Process plant with distillation columns, tanks and pipework at dusk

For process plants and comah sites

One traceable IEC 61511 life cycle, from HAZOP to proof test

HAZOP actions, LOPA worksheets, SIF registers and proof test records often live in separate files owned by separate teams. MSA connects them, so a change in one place updates the evidence that depends on it.

Deliverables

  • HAZOP worksheets
  • LOPA calculations
  • SIF Register
  • SIL verification
  • Cause & Effect matrix
  • Proof test records
  • IEC 61511 lifecycle
  • FTA · FMEA · Bowtie

The challenge

Why the safety package takes so long

Evidence spread across spreadsheets

HAZOP, LOPA, SIL verification and proof testing are often maintained in disconnected documents.

Demonstrating all measures necessary

COMAH operators must show that major accident hazards are identified and controlled — and keep that demonstration current.

Sensitive plant data

Process data and P&IDs are commercially and security sensitive.

With MSA

From engineering inputs to signed-off evidence

  1. 01

    Identify

    HAZOP worksheets generated from P&IDs and process data, for your team to review.

  2. 02

    Assess

    LOPA calculations per scenario; gaps become SIFs with SIL targets.

  3. 03

    Verify

    SIF register, SIL verification and cause & effect matrix in one place.

  4. 04

    Maintain

    Proof test records and IEC 61511 life-cycle evidence — with optional CMSE-qualified review and competent person sign-off.

Standards

Standards you’ll work with

How we work with you

Expert Review & Certification Support

You use MSA with our safety experts. Best for regulated industries, comah sites, first-time certification.

Two ways to engage: Safety as SaaS for ongoing projects, or a One-time Safety Sign-off for a single machine or project.

  • Everything in Self-Service, plus:
  • CMSE-qualified engineering reviews
  • Standards & gap verification
  • Competent person sign-off
  • Certification-ready deliverables

Frequently asked questions

Can our process data stay on site?

Yes. MSA runs 100% offline — no cloud dependency.

Who carries out the expert review?

With Expert Review & Certification Support, CMSE-qualified engineers review the evidence, verify it against the standards and gaps, and provide competent person sign-off.

See MSA on your own project

Bring a recent machine or process package. We’ll show you how MSA turns the same engineering inputs into certification-ready evidence.